Jeep Grand Cherokee ZJ 5x7 Headlight Adapters

This is an adapter that allows the stock 5x7 style headlights from a Jeep Cherokee XJ or Wrangler YJ to be mounted in a Grand Cherokee ZJ (1993-1998).  This can either be used with the stock XJ bulbs or aftermarket LED bulbs for a cheap upgrade, as aftermarket 5x7 bulbs are more commercially available. 

This is a two piece adapter that holds the headlight in the stock style of the XJ/YJ, but mounts using the ZJ factory mounting points and maintains factory adjust-ability.  The two halves are held together by (3) M3x30mm hex head bolts with captured nuts.  No glue required.  

For materials I suggest PETG at a minimum, but ABS/ASA would be better for long term durability.  No PLA as it will not handle the heat from the bulb, heat from the sun, heat for the engine bay, etc.  

I print these with supports on build plate only as printing with supports everywhere creates some that are hard or impossible to remove. 

Edit 9-8-2024:

Version 2 is just some quality of life updates to make support removal easier.  If you've already printed Version 1, no need to reprint. 

Edit 9-8-2024:

Added Bezels that will accept a stock style headlight housing lens.  Please note this bezel should only be used with NON-FLUTED aftermarket lenses as the flutes will negatively affect the performance of the 5x7 light.