G2LW

The G2LW (Galileo 2 light weight) uses G2 components in a different package. All printed parts have changed, tolerances of the parts stayed identical. The bolt pattern also changed to VZbot/LGX bolt patter, 19mm distance between holes, 2,2mm offset back from the filament path. Weight savings over G2SA: around 7g

Assembly instruction:

Prepare the main body with heat inserts, use the exploded view for reference

Insert the 14mm bearings in the front and main part of the extruder, place ring gear on the stepper motor

Assemble the small gears, put them on the spider shaft, match the small gears to the ring gear and stepper motor. Ensure smooth movement.

Insert the gearbox assembly with the printed spacer into the main body. The 0,5mm shim is not needed. M3x20 and M3x25 are needed in this step

Add the drive gear, make sure that the filament path and feed gear align properly. Use a piece of filament as aid. You may need to sand down the grub screw a little.

Put on the front cover, ensure smooth operation visit the voron discord if you have troubles. 2 M3x8 are required for this step.

Assemble the idler lever with the 11mm bearing and ø5x16mm shaft.

Add the idler lever with a M3x25 screw and the thumbscrew assembly. Push in the ECAS fitting. Knob can still be used

Additional parts required:

2 M3x25

Either button head and socket head screws can be used

Parts are oriented and print support free

Changed all the printed parts. Bolt pattern of the flange was also changed