Ryobi Belt Sander replacement lever

Lever is pretty flimsy. You can order a whole new belt tensioner assembly from Ryobi for $15 plus shipping (as of this writing). 

https://ryobipower.ordertree.com/model?modelId=59621&brandCode=RPT

^Click “General Assembly” in the dropdown. 

However, I decided to print just the lever because I figured the plastic on the OEM part would just break again. I had to use a hacksaw and come up with some pretty janky solution to reuse the hinge-rivet thingy from the original part. If you figure out a better solution and want to modify the CAD, go right ahead and edit the part in OnShape:
 

Onshape Link

---

Props to Ryobi for having replacement parts available and well documented. Too bad they didn't design it right in the first place 😂