OSWW Crowned Pulley and New Motor Mount

A new motor mount mechanism, redesigned pulleys with crown profile, fixed mounting dowel, and mid-size tension mount
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updated April 28, 2024

Description

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I was having significant trouble using the bands on the v-groove pulleys and the motor mount solution in the original model.  Bands work better with crowned pulleys so I redesigned the pulleys to have a larger lip and a crown profile.  Now the bands will self-center and not slip off!

The new motor pulley now has a D profile hole to more securely fit the motor shaft.

I also designed a motor mount mechanism that uses 2x M3 2mm bolts attached via a thin sturdy support that is mounted on the rear plate.  

Because the crowned pulleys are a bit different profile, I also included a new mid-size pulley mount for the tension arm, but I've found that with small enough bands, I don't even need a tension pulley anymore.

I fixed the threaded insert diameter hole in the mounting dowel to make the fit more secure.

Added a new midplate with a smaller hole for the motor to make the motor fit better.  

There is also a new rear plate in this remix that includes an 8mm hole for mounting a female barrel connector jack if you want to improve the wiring of your OSWW/Winderoo.

Model origin

The author remixed this model.

Differences of the remix compared to the original

I was having significant trouble using the bands on the v-groove pulleys and the motor mount solution in the original model.  Bands work better with crowned pulleys so I redesigned the pulleys to have a larger lip and a crown profile.  Now the bands will self-center and not slip off!

The new motor pulley now has a D profile hole to more securely fit the motor shaft.

I also designed a motor mount mechanism that uses 2x M3 2mm bolts attached via a thin sturdy support that is mounted on the rear plate.  

Because the crowned pulleys are a bit different profile, I also included a new mid-size pulley mount for the tension arm, but I've found that with small enough bands, I don't even need a tension pulley anymore.

I fixed the threaded insert diameter hole in the mounting dowel to make the fit more secure.  

There is also a new rear plate in this remix that includes an 8mm hole for mounting a female barrel connector jack if you want to improve the wiring of your OSWW/Winderoo.

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