Outboard Motor for Big Chill Pontoon Boat.
Big Chill pontoon boat found here - https://www.printables.com/model/797773-big-chill-rc-pontoon-boat-by-black-crow
Note #1 The standard parts for Big Chill are Numbered 01-05. The parts without numbers are for non standard motor options.
Note #2 Outboard halves downloaded after May 11 2024 can except either 24T or 25T - M0.5 4mm bore bevel gears
Note #3 Some gears have larger shoulders. Additional outboard halves have been added at bottom of parts list.
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Outboard Assembly Video
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Filament Use a strong PLA - I use Prusa filament, Inland PLA plus or eSun PLA plus. Brittle filaments like Hatchbox do not work well.
Infill : 20-50%
Print Settings: 0.4 nozzle - 0.2 layer height
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Parts Needed: links are US Amazon affiliate
Motor- D3542 1000kv https://amzn.to/3UeWxid (1450kv tested slower, overworked)
Gears:
Best- 0.8M 15T Bevel Pinion Gear https://amzn.to/4d3jFbp
Also works - 0.5M 24T Bevel Gears 4mm bore https://amzn.to/3JDeu5i or https://amzn.to/3WhINWs or https://amzn.to/3WiAGJn
Also works- 0.5M 25T Bevel Gears 4mm bore https://amzn.to/4bbzhck
Universal 5mm to 4mm https://amzn.to/3Uh1Kr2
Flange Bushings 4mm https://amzn.to/3UkniTS
Rod 4mm https://amzn.to/3WgcgjK
Prop Dog 4mm https://amzn.to/4aSKXzZ
4mm Prop 48mm P 1.4 https://amzn.to/4b6FLZE
Dynamite Marine Grease 5 oz https://amzn.to/3UAXqTA (better than Vaseline)
Screws:
M2:
nuts 10
4mm 1
6mm 5
8mm 3
10mm 3
12mm 4
16mm 1
M3:
10mm 2
12mm 4
16mm 1
M4:
Nylon Washer (between prop dog and bushing)
M6:
Flat Washer
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License- Some file sharing platforms are taking files off sites and placing them on their sites without the knowledge of the designer. I am not OK with that. These models are updated here with the feedback given here. I intend to keep the home of this model here. This is the reason for the strict license of this model. I am not concerned with hobbyists sharing and remixing this model, Enjoy ________________________________________________________________________________________________________________
Updates: April 28-2024 05MotorCover was actually for the D3548 motor. Updated for D3542 motor
Update: May 11-2024 01OutboardLeft and 02OutboardRight updated to except either 24T or 25T. (update July 14 2024 The 0.8m 15T steel gears are recommended)
Update: May 19-2024 OutboardLeft8 and OutboardRight8 added for gears with 8mm shoulders. (update July 14 2024 The 0.8m 15T steel gears are recommended)
July 14-2024 The 0.8m 15T Steel gears fit nicely in the original outboard housing. The larger steel teeth are more forgiving and stronger.
The author marked this model as their own original creation.