Sovol SV06 Phaetus Dragonfly BMO & Sherpa mini Toolhead

A Dragonfly BMO Toolhead with x-carriage, using the Sherpa mini , a 4020 24v radial fan and a 3010 24v axial fan.
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updated June 14, 2024

Description

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I wanted to create a whole new toolhead using a phaetus dragonfly BMO. You can use the original linear bearings or change to sintered bronze bushings. It is necessary to change the original drive belt to a slightly longer one (~5cm longer should be enough).  I integrated two holes at the top of the main body where you can insert a zip-tie to organize the cables. 

Materials:

  • 2x small zip-ties
  • longer drive belt
  • phaetus dragonfly BMO
  • Sherpa mini
  • 1x 4020 radial fan
  • 1x 3010 axial fan
  • 2x bearings 
  • ca-glue (for attaching the name plate)
  • 13x m3x5,7mm heat inserts
  • 5x m3x40mm screws
  • 4x m3x16mm screws
  • (2x m3x10mm screws only if you use the BLS_clamp) → explanation following paragraph:

 

Parts to print:

You will need to print all attached models. If you use the original bed leveling sensor, you would need to remove the excess plastic that holds the thread/heat insert so the BLS_clamp would work properly. In my case though, I just simply glued the sensor into position with some hot glue. Both variants should work. 

 

Assembly:

1. Insert 5 heat inserts into the main_body

 

 

 

 

 

 

 

 

 

 

 

2. Insert 4 heat inserts into the hotend_mount

 

 

 

 

 

 

 

 

 

 

 

3. Insert 4 heat inserts into the fan_mount

 

 

 

 

 

 

 

 

 

 

 

4. Insert the dragonfly BMO hot end into the hotend_mount

 

 

 

 

 

 

 

 

 

 

 

5. Attach the fan mount to the assembly from step 4 (use ca glue to attach the name plate, which isn't shown in the following picture)

 

 

 

 

 

 

 

 

 

 

 

6. Lock the assembly from the steps before with 4 m3x40mm screws

 

 

 

 

 

 

 

 

 

 

 

7.  Attach the 3010 axial fan to the fan_mount with 4 m3x16mm screws

 

 

 

 

 

 

 

 

 

 

8. Insert the 4020 radial fan into the slot of the main_body and lock it with a m3x40mm screw

 

 

 

 

 

 

 

 

 

 

 

If the assembly is finished, you would just have to switch the x-carriage to your printed one. The drive belt can be simply pressed into the toothing of the main_body.

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The author marked this model as their own original creation.

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