GAL 12v-40 L-Boxx Mini

Custom casing for Bosch GAL 12v-40 and 3 GBA 12V 3.0Ah battery packs which fits in a L-Boxx Mini 'like-a-glove'.
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updated September 30, 2023

Description

PDF

Quick Guide:

  • print the parts
  • press-fit battery insert into GAL_CaseTop
  • glue GAL_BeeAwesomeLogo to GAL_CaseTop
  • glue together the GBA_* parts
  • disassemble original GAL 12v-40
  • assemble printed GAL case
  • transfer top label from original to printed case
  • insert new case into L-Boxx Mini

GAL 12v-40:
The casing for the charger uses the original screws, therefore no additional material ist required.
6mm transparent/translucent plastic rods may be inserted into the LED holes.

GBA 12v 3Ah:
The casing for the battery packs consists of three parts which must be glued together after printing.

L-Boxx Mini:
No modifications required.

Printing:
It's been a while since I've printed this for myself, so I don't remember the print settings.
What I do remember - the printer should be very accurate, there are more or less no tolerances to fit this in a L-Boxx Mini. During design I fought for every 0.5 millimeter.

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Model origin

The author marked this model as their own original creation.

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