BBK 3502 61mm Throttle Body Gasket (Laser or Blade Cut)

A better gasket for the BBK 3502 throttle body that is more dimensionally accurate, replaces BBK 1574
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updated September 27, 2023

Description

PDF

Disclaimer: Photo looks slightly off as the gasket paper came from a roll, it was cut held down flat but has a tendency to bow when resting as it is in that photo

Custom gasket for the BBK 3502 throttle body as the one BBK Sells (Part #1574) has too small of a diameter for both throttle openings and requires trimming before installation.

Recommended to use FEL-PRO 3157 gasket paper to cut this from.

FreeCAD File included which has both my old hand-cut gasket and the BBK 3502 scanned in for reference. DXF and SVG Files are attached as well for use with your cutter, if asked, measurements are in mm.

 

Here are the settings I used to laser cut the FelPro 3157 paper, hopefully will help you get started. These settings provide complete penetration through the paper with minimal burning on edges.

Settings (Xtool M1 10w)

Material: 3.5mm Corrugated paper

Processing Type: Cut

Power (%): 80

Speed (mm/s): 5

Passes: 4

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Model origin

The author marked this model as their own original creation.

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