1997 Volvo Washer Fluid Cap

This fits a 1997 Volvo S90 (2.9L with VIN Code 96) windshield washer fluid reservoir cap.
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updated August 31, 2023

Description

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This is a quick little design I made to replace a broken windshield washer fluid reservoir cap.  It may fit other models but it's specifically for the 1997 S90.  It has a tether that needs to be inserted in the body frame hole like the OEM version.

Print Settings:

  • Material:  TPU
  • Temp:  ~= 205ºC - 215ºC,  bed: 67ºC
  • Speed:  40-50mm/s
  • Printed on an Artillery Sidewinder X2
  • Supports:  No - none needed

This is a multi model print.  There are some good tutorials on YouTube on how to do this. Here is a quick overview:

 

  1.  Load the Washer Symbol model into your slicer.  I recommend setting it off center to allow the centering probe to work normally if you have one.
  2. Disable the use of brim/skirts/raft.
  3. Slice the model and save the GCODE file.
  4. Load the Washer Lid model into the slicer.
  5. Place the model so that the cutouts for the washer symbol line up exactly over the top of the previous model.  Once that is complete, delete the washer symbol model.
  6. You can use a skirt if needed on this model, but I wouldn't recommend a brim as this may impact the first model.
  7. Slice the model and save the GCODE.
  8. Print the Symbol model first, and ensure that the printer does not have a chance to cool down and dislodge the print.
  9. Swap your filament to a different color and print the Lid model.  It will trace around the first print if it's properly aligned and continue to print until they become joined as a single print.

 

 

 

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