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Igloo Cooler Replacement Handle Hinge

Replacement handle part for Igloo cooler
4h 29m
1× print file
0.20 mm
0.40 mm
44.00 g
1
24
0
219
updated May 17, 2024

Description

PDF

After many good years of service, the the handle on my Igloo Maxcold 40 QT Roller cooler finally gave out - specifically the part that attaches to the body to make the hinge.  I modeled and printed this replacement.

I used PETG for better flexing under stress, but I imagine PLA would also work fine.  Print settings (also in the .3mf):

  • Oriented with the “YETI” text on the bottom to avoid gumming up the handle sockets with support
  • Support enforcers around the screw holes, easy to remove
  • 50% infill (for strength)
  • 6 vertical shells (for strength)

Here's a timelapse of the installation (warning: Instagram reel!).

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Model origin

The author marked this model as their own original creation.

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