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Shelly box for T&E 3x slots and wago 221 connectors (1Plus, 1L, 2PM, 2.5, Dimmer2)

Enclosure designed to hold a Shelly for wiring light fittings using the UK 3 wire system with wago 221 connectors.
3h 39m
1× print file
0.20 mm
0.40 mm
62.00 g
31
312
1
2681
updated March 14, 2024

Description

PDF

Part of my series of enclosures designed for Shelly smart devices and Wago 221 connectors.

Shelly box for T&E 3x slots and wago 221 connectors

This box was designed for wiring light fittings using the UK wiring model (feed/switch/load) on twin&earth wire with wago 221 connectors, but it can be used for other purposes. The box supports Shelly Plus1, 1L, 2.5, 2PM, Dimmer devices.

Electrical safety

  • Mains electricity carries danger of death. Please don't attempt to use one of these with real circuits unless you are competent and aware of health and safety procedures.
  • Use PETG or other fire resistant materials other than PLA.

Purpose and features

The enclosure is designed to connect 3 twin&earth wires to 1 shelly device using 3 wago 221 connectors. The wires will serve the functions of providing feed power, external switching and a connection to the load.

Shelly device support: Shelly Plus1, Shelly 1L, Shelly 2.5, Shelly 2PM, Shelly Dimmer2

Wire strain relief: Each flex wire entry port has slots for fitting a cable tie as strain relief for the wires.

Attachment holes: The box has counter-sunk holes to attach it to a surface.

Cooling slots: There are cooling slots all around and above/below the shelly device.

Lid fitting: The lid attaches to the box using 4x M3 screws (5-10mm max) which thread into M3 heat inserts to be installed on the box.

Printing notes

  • The lid requires supports on the bolt hole counter-bores, otherwise it will not print cleanly (in my case it didn't)

Version control

Version 2.1 - 11/03/2024

  • Updated (reduced) cable tie shelf width
  • Re-shaped lid to fit (issue in v2.0)

Version 2 was a significant redesign to include the following features:

  • M3 heat thread inserts instead of square nut slots or holes for tapping
  • Attachment bolt holes on the inside of the box rather than outside brackets
  • Cable tie pads inside the box as opposed to accessible from the outside (enables refitting ties without dismounting the box)
  • Shelly slot adjusted for compatibility with multiple models

 

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Model origin

The author marked this model as their own original creation.

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