OneWeb Gen1 satellite 1:25 model

1:25 model of the OneWeb Gen1 telecommunication constellation satellites
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updated June 30, 2023

Description

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With this model you can get a small piece of the OneWeb Gen1 constellation on your desk. Since February 2019 more than 600 of them have reached or are en route to their 1200km @ 87.9deg working orbit!

This ~1:25 model was prepared based on the pictures shared by OneWeb / Airbus OneWeb Satellites on social media and tries to convey as much details as possible at this scale.

 

Print instructions

The model is quite small, therefore easily printable even on the smallest build plates.

For each .stl the color(s) are indicated as a prefix in the name and the number of copies as a suffix (e.g. for "BLACK-BLUE_SA_x2”, 2 copies of the piece must be printed, with black then blue filament).
3 pieces (the solar array pair and the docking target) need a color change for the last 2 layers, which is easy by adding a filament change directly in your slicer.

The different pieces are designed for FDM printers and around a layer height of 0.2mm and a nozzle diameter of 0.4mm. No support is needed.
The tolerances used are 0.2mm vertically and at least 0.07mm in-plane to provide a snug fit (keep that in mind if you want to re-scale the model!). If the tolerances are not accessible to your printer (or your printer is better tuned than mine 😉) you may have to use sandpaper or a hobby knife to adjust them until they fit and/or use (more) glue.

 

Additional (non-printed) parts

To complete the model, you will need to source (or find ersatz pieces for):
- One rod of 3mm diameter and ~75mm length to mount the model on its desk stand. I use transparent acrylic pop-cake sticks since they are very cheap, easy to buy and perfect for the job, but you can also use pieces of wood dowels, or carbon-fiber/brass rods.
- One piece of 1mm diameter steel piano string of 125mm for the solar array axis. Insert it through the main body after installing the side panels and bend 90deg the last 7.5mm in opposite directions. The solar panels can then be clipped at the extremities and glued in place if necessary to hold their placement. 
- A silver paint pen for the label on the desk stand.

 

Assembly instructions

I recommend using common white glue (and patience 😉) to assemble the pieces instead of contact glue that often leaves white residues and can be messy.

Assembly is pretty straightforward; I included 2 little montages presenting how the different pieces are assembled together as pictures.

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Model origin

The author marked this model as their own original creation.

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