I wanted to install a Thunderbolt 4 expansion card, but the design of the Y40 restricts full height cards. Because I couldn't find a half height card from any manufacturer, I had to get creative. Using a 4x riser sourced from amazon (link below), I was able to snake it between the 16x riser cables and install the card behind my GPU. The bracket picks up the existing screws (no extra holes required) and using the provided spacers or plastic washers, you can pad the bracket to not interfere with the 16x riser cable. The result is the ability to sneak a full height expansion card behind the GPU.
The standoffs on the bracket are designed to allow for M3 threaded brass inserts, which are now readily available online.
I have also included the small bracket that I had used to brace the card against the half height slots, but I am not sure how much use it will be given that I have only tested it with a single use case.
ADT-Link PCIe 3.0 x4 Extension Cable Vertical 90 R22SL (5CM)
link: https://www.amazon.com.au/gp/product/B07THWKR68
— PRINT LIST —
1x PCIe 4x Riser Adapter
2x PCIe 4x Riser Spacer
1x PCIe 4x Card Brace (optional, you may need to model your own to fit your use case)
— INSTRUCTIONS —
This process has worked for me, allowing me to utilize a thunderbolt 4 expansion card in my Y40 for the past month problem free. However, I cannot guarantee that it will work in every scenario and I cannot be held responsible for any damage or loss as a result of attempting this modification. Perform this modification at your own risk!
The author marked this model as their own original creation.