E-Bike Tail Light Mount PDW Kepler to Surly

Mount a PDW/Pacific Design Works Kepler e-bike tail light to a Surly Rear Rack
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updated January 4, 2023

Description

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This part lets you mount the Kepler e-bike light from Pacific Design Works to the mounting boss on a Surly Rear Rack.

The light does come with a universal mounting clamp for various tube diameters, but because of the placement of that boss on the rack, the clamp can't be installed exactly centered and it looks off.

This part will position the light exactly in the center of the rack.

You'll additionally need these parts:

  • #10 pan head screw for attaching the part to the mounting boss on the rack. Most lengths should work to attach the one end of the part to the boss. If you use a 1 ¼" length screw, it comes out the other side of the part and you can additionally add a #10 nut.
  • #8 pan head screw and square nut for mounting the light to the part. Some options: https://www.mcmaster.com/94785a009/ or https://www.mcmaster.com/94855A216/. The nut needs to be 1/8" thick with a side length of 11/32".

Recommended print orientation (with supports) shown in the screenshot.

Modeled in Fusion 360. You can view and download the model.

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The author marked this model as their own original creation.

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