Slotted Metal Shelving Jigs

Jigs for making couplers and leveling feet for commodity slotted metal shelving units.
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updated March 22, 2023

Description

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Unfortunately the cheap slotted metal shelves rarely come with plastic feet to not scratch your floor and never leveling feet. They are also split in half vertically rarely come with a coupler. This requires a shelf to be placed in between the halves to lock them together which can mess up your shelf placement if you are particular.

I wasn't having either of these limitations. I created jigs to mass modify heavy duty leveling feet and plain steel angle to mount to brackets. I originally made these for an new set of Edsal brand shelving. Later I remade the jigs for and unknown brand shelf set I was given that has slightly different spacing.

Usage:
  1. Index the jig onto the outside corner
    • foot - rest jig on foot flange
    • coupler - rest jig flange on end of angle
    • indicator marks on the jigs will guide
  2. Center punch jig holes onto angle/foot
    • spring loaded center punches work best to make initial mark
  3. (coupler only) Mark end of jig on angle length
  4. Drill marked holes
    • 7mm gave appropriate wiggle room for screws/bolts
  5. (coupler only) Cut marked end of angle
Hardware:
  • 32mm corner leveling feet. Goes by brands Antrader, Piutouyar and others.
  • 1 x 1/8 inch steel angle. Amazon
  • 1/4-20 screws/bolts and nuts
    • coupler - 1/2 inch bolt
    • coupler connecting shelves - 1 inch screw
    • foot - 1/2 inch screw
    • foot connecting shelves - 3/4 inch screw
    • connecting shelves - 3/4 inch screw
  • 1/4-20 washers 
    • nylon washer outside (on shelving)
    • four nylon washers between coupled shelves

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Model origin

The author marked this model as their own original creation.

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