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Custom racks for poker chips.
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updated March 8, 2023

Description

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Custom racks for 39mm and 43mm poker chips. They are designed for high quality clay chips (CPC, Paulson) which have fairly small tolerances - cheap slugged chips might be a little too thick. The racks have a recess in the bottom and hence are stackable when they contain chips; they will not slip.

Printing instructions

Models are designed to be printed at 0.20mm layer height. I've successfully printed them with a 0.4mm nozzle, but 0.6mm nozzles should also work.

Activate the “detect bridging perimeters” option in your slicer and change the bridging angle so that the bridging filament strands run from support bar to support bar, not from outer rack wall to outer rack wall (i.e. shortest bridging distance possible). Check the slicing preview at 5.60mm height!

The models have custom support structures baked in, so you merely need a 1 layer raft in case you run into trouble with print bed adhesion. Do not let the slicer generate support structures. Do not use a brim - it will glue the custom support structures to the actual printed part too strongly so you would have a hard time getting them off after printing.

Printing with PETG on Prusa's PEI sheets works just fine. Printing the 5 row version with Woodfill PLA, I had some warping issues and did have to use a raft.

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