Electrical Junction Box for Wago Clamps with Modular Mounts and Magnetic Lid

For a boat installation I created a custom electrical box to have one central place for all wiring, relays etc...
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updated April 14, 2024

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For a boat installation I created a custom electrical box to have one central place for all wiring, relays, smart LED controllers as well as switches.

This is a work in progress so expect updates soon.

The box has a magnetic lid and a custom Wago rail system to mount different configurations (3x or 5x 221 Series) in a slight angle to preserve space. It als features an additional lower modular part fitted with M3 nuts to mount custom hardware like controllers, relays, etc … 

On each side (L/R) there are 4x M16 mounting holes with custom caps for sealing. On the bottom are 3x M12 mounting holes.

The rear has 4x M5 Threads for mounting.

Printed Parts:

  • 1x Box Base
  • 1x Box Lid
  • 2x Box Lid Handle
  • 8x M16 Caps (Screw & NutCaps) - optional
  • 3x M12 Caps (Screw & NutCaps) - optional
  • 6x Wago Clamp Holder

Sourced Parts:

  • 13x M3 Melting Nuts
  • 4x M2 Melt-In-Nuts
  • 4x M5 Melt-In-Nuts
  • 4x M5x10 Hex Screw
  • 4x M3x6 Flat Head Screw
  • 4x M2x6 Hex Screw
  • 8x 12x2.5 Magnets (https://de.aliexpress.com/item/1005001627825816.html?spm=a2g0o.order_detail.0.0.291d6368zpX5w3&gatewayAdapt=glo2deu)
  • LC-Relay-ESP32-4R-A2 (can be found on aliexpress or banggood)

 

-------- UPDATES --------

09.12.2023

  • “L” Box Size → added a larger box version (+20mm larger in height)
  • O-Ring Seal → added a seal indent around the lid (2mm rubber tube seal)
  • Rear Mounting → added additional rear mounting holes

10.09.2022

  • Box Lid → revised design with fewer parts / single print
  • Wall Mount → added 2 bars to wall mount the box while being detachable

17.08.2022

  • M16 Nut_8x → offset inner thread diameter for better fit 
  • M12 Nut_3x → offset inner thread diameter for better fit 

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The author marked this model as their own original creation.

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