3D Printed CNC Machine

3D Printed CNC (Computer Numerical Control) Machine
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updated November 3, 2022

Description

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3D Printed CNC (Computer Numerical Control) Machine

DOWNLOAD Version 1.0 (2022-07-10) ZIP ~50MB

HELP with images on how to assemble CNC Machine (external link)...

INTRO

Below you will find parts and tools, which will help you to print and assemble CNC Machine. All axes are with NEMA 23 motors and ACME 8mm lead screws for better accuracy at the expense of speed (compared to belt driven axes). If you noticed mistakes, weaknesses in design, have questions or suggestions, know original part manufacturers or better alternatives (available in EU and US), please write or send link to [email protected] • Project page: Jocys.com/CNC

Parts were printed from PETG with Prusa3D i3 MK3 Printer. If your printer is not precise enough, printed parts may not fit into each other and may not look good. Spaces between some parts are 0.1mm only.

Electronics by TinkerForge (DE) supports various programming languages. I am using this CNC Machine with my own software for light tasks. My own software will not be available for download. Depending on what you want to do, you may need to use electronics by other manufacturer. TinkerForge allows you to write your own software, but you may need something, that exists already, and TinkerForge doesn't support that.



I hope, you will find this project or parts of it useful. If you made your own updates or changes, related to this project, please send me a link. I will add this link on this page.

CNC with covers size (cm): Z69.5 / X123.4 / Y71
Top surface plate size (cm): X68, Y62

UPDATES

1.0 (2022-07-10) • X cart cable and wheel cart covers added.
0.1 (2018-11-25) • ...

PARTS

PARTS WITHOUT TOOLS

TOTAL€25432022-07-10
Ooznest / OpenBuilds€1251Main components
Tinkerforge€535Bricks, bricklets, cables
OSMTec / StepperOnline€90Motors, couplers
Accu€152Bolts, nuts, washers
Anker€50USB hub
Brennenstuhl€26Power socket
Farnell€4512 V Power
Ugreen€65USB cables
Amazon / MCPP BasicFill€26412 kg PETG 3D printer filament
Other€65Cables, ferrules

LINEAR RAIL

OoznestC-Beam Linear Rail 40x80 - Cut to Size

4 x 500mm (€92).
1 x 1000mm (€44).

6063 T-5 Aluminium. Smooth anodised finish in clear or black. Black is more susceptible to scratch marks than silver. Rails are cut to stated length +/-0.2mm. Ends can be tapped for a M5 Thread at least 10mm deep.
OoznestV-Slot Linear Rail 20x80 - Cut to Size

2 x 694mm (€44).
1 x 796mm (€25).
7 x 600mm (€134) for top surface.

6063 T-5 Aluminium. Smooth anodised finish in clear or black. Black is more susceptible to scratch marks than silver. Rails are cut to stated length +/-0.2mm. Ends can be tapped for a M5 Thread at least 10mm deep.
OoznestV-Slot Linear Rail 20x60 - Cut to Size

2 x 600mm (€31) for top surface.

6063 T-5 Aluminium. Smooth anodised finish in clear or black. Black is more susceptible to scratch marks than silver. Rails are cut to stated length +/-0.2mm. Ends can be tapped for a M5 Thread at least 10mm deep.

ACME LEAD SCREW PARTS

OoznestACME Anti-Backlash Nut Block

5 x ACME Anti-Backlash Nut Block (€65).

Tr8*8(p2) Anti-Backlash Nut Block for 8mm Metric Acme Lead Screw
Mounting Hole Spacing: 20mm
Pitch: 2mm
Lead: 8mm
Material: Delrin
OoznestACME 8mm Lead Screw

1 x 1040mm (€41) for X axis.
4 x 540mm (€109) for Y and Z axis.

Model: Tr8*8-2p (4 starts)
Pitch: 2mm
Lead: 8mm
Number of Starts: 4
Material: Stainless Steel
OsmtecStepperonlineST-RC06 6.35x8mm Coupler

5 x Rigid Motor Shaft Coupler 6.35x8mm ST-RC06 (€15).

P/N: ST-RC06
Shaft: 6.35mm - 8mm
Diameter: 25mm
Length: 30mm
Material: Aluminium Alloy
OoznestFlanged Bearing F688ZZ 8x16x5

10 x Flanged Bearing F688ZZ 8x16x5mm (€13).

Bore: 8mm
OD: 16mm
Width: 5mm
Ooznest8-12mm Shim Spacer

10 x 8-12-1mm Shim Spacer (€6).

8mm Shim for use as a spacer on 8mm ACME Threaded Rod, to seperate the lock collar and 688zz bearing.

ID: 8mm
OD: 12mm
Thick: 1mm
Stainless Steel
OoznestACME 8mm Lock Collar

10 x ACME 8mm Lock Collar (€18).

Shaft Locking Collar for use with ACME Lead screws.

WHEEL PARTS

OoznestMetal Dual V Wheel

38 x Metal Dual V Wheel (€189).

Chrome Steel Metal Dual V Wheels are individually milled for high precision and tolerances, they are perfect for achieving accurate linear motion with V-Slot Extrusion and OpenRail. Manufactured from Carbon Steel 45.
OoznestBall Bearing 625-2RS

76 x 625-2RS Ball Bearing 5x16x5mm (€90).

OD: 16mm
ID: 5mm
Thick: 5mm
Chrome Steel
Ooznest5mm Precision Shim

124 x 5-10-1mm Precision Shim (€37).

Precision Shim 10x5x1mm are used as a spacer between the bearings in V-Slot Wheels.

ID: 5mm
OD: 10mm
Thick: 1mm
Stainless Steel
Ooznest3mm Aluminum Spacer

202 x 5.1-10-3mm Aluminum Spacer (€46).

ID: 5.1mm
OD:10mm
Thick: 3mm
Aluminum

Y CHAIN CART PARTS

OoznestMini V Bearing 105zz 10x5x4.2mm

8 x Mini V Bearing 105zz 10x5x4.2mm (€9) - for 2 Chain Carts.

Bore: 8mm
OD: 10mm
Width: 4.2mm
OoznestMini V Precision Shim VS-MVS1

12 x Mini V Precision Shim (€4) - for 2 Chain Carts.

ID: 5mm
OD: 8mm
Thick: 1mm
Stainless Steel

MOTOR COVER FANS

NoctuaNF-A6x25 FLX 3-pin

5 x NF-A6x25 FLX (€75) for motors.
This fan has 3-pin connector ("PWM" fan models have 4-pin connectors.)

Size: 60x60x25 mm
Mounting hole spacing: 50x50 mm
Connector: 3-pin
Bearing: SSO2
Rotational speed (+/- 10%) RPM: 3000, 2400 (L.N.A.), 1600 (U.L.N.A.)
Airflow m³/h: 29.2, 23.5 (L.N.A.), 16.7 (U.L.N.A.)
Acoustical noise dB(A): 19.3, 14,5 (L.N.A.), 8.2 (U.L.N.A.)
Max. input power: 1,44 W
Max. input current: 0,12 A
Operating voltage: 12 V

STEPPER MOTOR

OsmtecStepperonlineNema 23 Stepper Motor (1.16Nm 1:1)

5 x Osmtec 23HS22-1504S (€75).

If you want to use heavy device on X Cart, I would recommend to use Nema 23 motors with 2:1 gearbox for Z axis. Otherwise, motors may not be able to hold X axis in place, when CNC power is switched off.

Manufacturer Part Number: 23HS22-1504S
Motor Type: Bipolar Stepper
Step Angle: 1.8 deg
Holding Torque: 1.16Nm(164.3oz.in)
Rated Current/phase: 1.5A
Voltage: 5.4V
Phase Resistance: 3.6ohms
Inductance: 13mH ± 20%(1KHz)
Frame Size: 57 x 57mm
Body Length: 56mm
Shaft Diameter: Φ6.35mm
Shaft Length: 21mm
D-cut Length: 15mm
Number of Leads: 4
Lead Length: 500mm
Weight: 0.7kg
AccuWasher M5 15 x 2 mm O/D

32 x M5 15 mm Outer Diameter Washer (€5) for YZ Carts.

AccuWasher M5 12.5 x 1 mm O/D

68 x M5 12.5 mm Outer Diameter Washer (€5) for motors, wheel holders and chain carts.

Internal Diameter (ID): 5.3mm
External Diameter (OD): 12.5 mm
Thickness (T): 1mm
For Use With Thread Size: M5 (5mm)
Manufacturing Standard: BS4320
Material: Marine Stainless Steel (A4)

Bootlace Ferrule Colour CodesWire Diameter to AWG

Phoenix Contact3203024 Yellow Bootlace Ferrule

20 x Insulated Crimp Bootlace Ferrule (€4) for Nema 23 motor power 0.25² wire ends.

Colour: Yellow
Maximum Wire Size: 0.25 mm²
Maximum Wire Size: 24 AWG
Pin Length: 6mm
Pin Diameter: 0.8mm
Overall Length: 10.5mm
Insulation: Insulated (Plastic)

TE Connectivity966067-1 White Bootlace Ferrule

10 x Insulated Crimp Bootlace Ferrule (€8) for Stepper Brick power 12V 0.5mm² wire end.

Colour: White
Maximum Wire Size: 0.5 mm²
Maximum Wire Size: 20 AWG
Pin Length: 6mm
Pin Diameter: 1mm
Overall Length: 12mm
Insulation: Insulated (Plastic)
Knipex97 68 145 A Crimping Pliers

Capacity: 0.25 - 2.5 mm² / 24 - 14 AWG

C.K Tools30018 Ratchet Crimping Pliers

Capacity: 0.14 - 2.5 mm² / 26 - 14 AWG
Tinkerforge4 Way PCB Terminal Connector Block

5 x 4 Way PCB Terminal Connector Block (€8) for "Motor ► Stepper Brick" connection.

● Black
● Green
● Red
● Blue

Contacts: 4
Pitch: 3.5mm
Number of Rows: 1
Mounting Type: Through Hole
Gender: Female
Type: Plug
Termination Method: Spring

STEPPER BRICK AND HALL EFFECT BRICKLET

TinkerForge (DE)Silent Stepper Brick

5 x Silent Stepper Brick (€300).

Drives one bipolar stepper motor over USB (max. 46V, 1.6A per phase).
Noiseless operation of stepper motors.
Position, velocity and acceleration controllable.
Stepper resolution from full-step to 1/256-step.
Configurable decay mode.
Extendable via two Bricklets ports.

Maximum Motor Current per Phase: 1.6A
Minimum/Maximum Input Voltage: 8V/46V
Step Resolution: 1, 1/2, 1/4, 1/8, 1/16, 1/32, 1/64, 1/128, 1/256
Maximum Velocity: 0 to 65535, configurable as limit, in steps/s
Maximum Acceleration: 0 to 65535, configurable as limit, in steps/s²
Bricklet Ports: 2
Dimensions (W x D x H): 40 x 40 x 17mm
Weight: 19g
Current Consumption: 59mA
TinkerForge (DE)Hall Effect Bricklet 2.0

10 x Hall Effect Bricklet 2.0 (€150).

Hall Effect Bricklet. 1.0 version uses 10 pole cables. New 2.0 version uses 7 pole cables.

Detects presence of magnetic field.
Counts (dis-)appearances of magnetic fields.
Can be used to read out water/electricity meter.

Sensor: AH180N
Current Consumption: 1mA
Operation: Omnipolar (North and South pole is detected)
Trigger Point: -35/35 Gauss
Release Point: -25/25 Gauss
Sampling Rate: 8Hz
Dimensions (W x D x H): 25 x 15 x 5mm
Weight: 2g
TinkerForge (DE)MakerBeam Magnets

5 x MakerBeam Magnet Sets (€35) for XYZ axis ends.

2 pot magnets with internal thread M3, 10x4.5mm, strength ~1.2kg, magnetisation N38.

2 rubber caps, 11mm diameter, 3mm height, weight, 0,16g
2 self-adhesive metal discs, 10mm diameter, 2mm height, 1,2g weight, adhesive: 3M, No. 9888T
2 washers M3.
TinkerForge (DE)Mounting Kit 12mm

8 x Mounting Kit 12mm (€16) for mounting TinkerForge bricks and bricklets.

4 spacers 12mm M3 (thread inside/outside) (male-female standoffs)
8 screws M3
8 nuts M3
4 spacers 10mm M3 (thread inside/inside) (female-female standoffs)
8 washers (Made out of plastic since mid March 2017 to allow better mounting of stacks)
TinkerForge (DE)Bricklet Cable 7p-10p

For "Hall Effect Bricklet 2.0 (7-pole) ► Silent Stepper Brick (10-pole)" connections.

5 x 50mm (€7) - X1, Y1, Z1.
4 x 100mm (€10) - Z1 ► Z2, Y1 ► Y2.
1 x 200mm (€4) - X1 ► X2.
UgreenLuLianUSB Type A Male to USB Mini B Male

Route "Hall Effect Bricklet" and "Silent Stepper Brick" 12V power cables through extrusion holes (Z axis) first! After that, you can route "Silent Stepper Brick" USB cables (Z axis extrusion holes) - one USB cable per one extrusion hole. Ugreen USB cable small Mini B connector end fits trough internal extrusion holes without need to remove motors.

2 x Ugreen 10355 USB A Male to Mini B Male 1m Cable (€17) - Cable Box ► Y1.
2 x Ugreen 30472 USB A Male to Mini B Male 2m Cable (€21) - Cable Box ► Z1.
1 x Ugreen 10386 USB A Male to Mini B Male 3m Cable (€13) - Cable Box ► X1.

1 x Ugreen 60408 USB A Male to USB C Male 3m Cable (€14) - Cable Box ► X2.
1 x Duttek USB-C Female to USB-A 3.0 Female Adapter (€10) ► X2.
1 x StarTech USB2AUB2RA2M USB-A 2.0 Male to USB-Micro Male 2m Cable (€10) - X2 ► XC.
AnkerUSB 3.0 7-Port Data & Charging Hub A7515211

1 x USB 3.0 7-Port Data & Charging Hub A7515211 (€50).
Hardware interface : USB, USB 3.0, USB 2.0
Quick Sync: Transmit data via 7 USB ports at up to 5Gbps.
Charge Faster: 3 PowerIQ ports detect your device's charging protocols to deliver the optimum charge at speeds up to 2.1 amps per port or 10 amps overall.
Compact Power: A 12V / 5A AC power adapter ensures ports are fully operational at all times.
Compatibility: 2.4 GHz wireless devices, MIDI devices and some USB 3.0 devices may not be supported. Try using the host port or a USB 2.0 connection. The 3 USB charging ports are not designed for data transfer.

12V POWER AND CABLES

BrennenstuhlSuper-Solid-Line 8-way Extension Socket (EU)
BrennenstuhlSuper-Solid-Line 8-way Extension Socket (UK)

1 x Super-Solid-Line 8-way Extension Socket (€26).

Heavy-duty 1.5mm² safety cable reduces the risk of overheating or overload.
Earthed sockets in a 90° arrangement - the distance between the sockets allows the use of large charger units.
Illuminated 2-pole ON/OFF safety switch.
Cable output is fitted opposite the switch - therefore, no surplus cable e.g. on the desk.
Cable length 2,5 m.
Cable designation H05VV-F 3G1,5.
Max. current carrying capacity 13 A.
CPC FarnellPro Elec 12V, 3A AC/DC Power Supply Adapter PEL00853

5 x Pro Elec 12V, 3A Power Adapter PEL00852 (€45) for TinkerForge Stepper Brick.

Straight DC connector (model: PEL00582) 2.1mm x 5.5mm x 12mm
Right-angled DC connector (model: PEL00853) 2.1mm x 5.5mm x 12mm

Fixed UK plug
Conforms to: UL CE ErP VI
Built-in over-Voltage, over-current and short circuit protection
Level VI efficiency regulations compliant
Universal input: 90~264V AC, 47~63Hz
12voltplanet50m Reel of Single Core 0.5mm² 11A Cable

1 x 50m Reel of Single Core Black 0.5mm² 11A Cable (€16) for for 12V power.

1m x 4 - Cable Box ► Y1.
2m x 4 - Cable Box ► Z1.
3m x 4 - Cable Box ► X1 and X2.

1 x Kenable 004429 5.5 x 2.1mm Female to Male Angled DC Power 2m Cable (€2) - X2 ► XC.

Manufactured to: ISO 6722:2006 (Class B)
Voltage rating: suitable for 12V & 24V systems (60V max.)
Nominal current rating: 11A
Maximum loading: 132W@12V, 264W@24V
No./size of conductors: 16/0.20mm
Conductor cross section: 0.5mm2
Maximum overall cable diameter: 1.7mm
Resistance per m at 20oC: 0.0371 Ω
Conductor material: Plain copper
Insulation material: PVC (hard grade)
Working temperature range: -40oC to +105oC (with brief excursions up to +120oC)
12voltplanetHeat Shrink Tubing
GoCableTiesRED Heat Shrink Tubing Mini Reel (7 Colours)

1 x 2.4mm / 1.2mm RED Heat Shrink Tubing Mini Reel (€7) for black +12V cable ends.

Heat shrink tubed packaged into a convenient mini reel box
2:1 Shrink Ratio
Material: Black Polyolefin - standard wall heat shrink tube
Internal diameters from: 1.2mm up to 25.4mm (Pre-shrinkage)
Colours: Black, Red, Green, Blue, Yellow, White, Clear
Amazon5.5mm x 2.1mm 12V DC Power Connectors

6 x 5.5mm x 2.1mm 12V DC Power Connectors (€8) for 12V connections.

Model: QAA-90105
Internal diameter of the plug: 2.1mm
External diameter of the plug: 5.5mm
Pair (Male connector and Female connector)
Tinkerforge2 Way PCB Terminal Connector Block

5 x 2 Way PCB Terminal Connector Block (€5) for "12V Power ▶ Stepper Brick" connection.

● Red
● Black

Contacts: 2
Pitch: 3.5mm
Number of Rows: 1
Mounting Type: Through Hole
Gender: Female
Type: Plug
Termination Method: Spring
Body Orientation: Right Angle

M5 BOLTS AND SCREWS

AccuM5 Metric Socket Cap Head Screws

16 x M5 80mm Cap Head Screw (€24) for Y Cart.
8 x M5 85mm Cap Head Screw (€20) for Z Cart.
8 x M5 Cap Head 110mm Screw (€34) for Z Cart.

OoznestLow Profile M5 Bolt

21 x M5 Bolt 12mm (€5)
236 x M5 Bolt 15mm (€50)
46 x M5 Bolt 20mm (€10)
71 x M5 Bolt 25mm (€17)
12 x M5 Bolt 30mm (€4)
16 x M5 Bolt 35mm (€5)
18 x M5 Bolt 40mm (€7)
18 x M5 Bolt 50mm (€8)
44 x M5 Bolt 55mm (€18)
8 x M5 Bolt 60mm (€4)
16 x M5 Bolt 65mm (€8)

Material: Alloy Steel
Lenght: 6-65mm
Thread Pitch: 0.8mm
Hex Head: 3mm
Thickness 1.5mm

M5 NUTS

AccuM5 x 20mm x 8mm Threaded Hexagon Spacer HHTPS-M5-8-20-SS

12 x M5 20mm Hexagonal Stud Connector Nut (€31) for X Cart Plate B.

Hexagon A/F (J): 8mm
Hole Depth 1 (E): 10mm
Hole Depth 2 (E): 10mm
Manufacturing Standard: Not Standardised
Material: Stainless Steel
Metric or Imperial?: Metric
Nut Length (L): 20mm
Thread Size: M5 (5mm)
Through Hole: Yes
AccuM5 Flat Square Nut HFSN-M5-8.8-Z

94 x M5 Flat Square Nut HFSN-M5-8.8-Z (€8).

Chamfered (May Vary): No
Finish: Zinc Plated
Manufacturing Standard: Not Standardised Material: High Tensile Steel (8.8)
Metric or Imperial?: Metric
Screw Material Specification: High Tensile Steel (8.8)
Thickness (T): 3mm
Thread Size: M5 (5mm)
Width (B): 10mm
AccuM5 Hexagon Nylon Locking Nut (DIN 985) (A4)

127 x M5 Nyloc Nut (€15).

Hexagon Height (T) [Min]: 3.20mm
Insert Material: Nylon
Manufacturing Standard: DIN 985
Material: Marine Stainless Steel (A4)
Metric or Imperial?: Metric
Nut Width A/F (J) [Max]: 8mm
Screw Thread Pitch: 0.80mm
Thread Size: M5 (5mm)
Total Thickness (L) [Max]: 5mm
OoznestM5 Tee Nut

175 x M5 Tee Nut (€43) - check each tee nut with M5 screw before assembling.

These Tee Nuts are designed with rounded corners so they can easily slide into V-Slot Extrusion and be used with M5 Bolts.

M5 1.5x10x15mm
BLK-HD0006-M5 / FT16031-M5
Misumi HNKK5-5

TOOLS

3D PRINTER

Prusai3 MK3 3D Printer

• Print technology: Fused Filament Fabrication / Fused Deposition Modeling.
• 0.4mm nozzle (easy changeable) for 1.75 mm filament.
• Build volume 11,025 cm3 (25 x 21 x 21 cm).
• Layer height (layer resolution) from 0.05 mm (50 microns).
• Accuracy: 0.01 x 0.01 x 0.005 mm (10 x 10 x 5 microns).
• Max extruder temperature: 280 °C.
• Max heated bed temperature: 120 °C.
• Supported materials: PLA, ABS, PET, HIPS, Flex PP, Ninjaflex, Laywood, Laybrick, Nylon, Bamboofill, Bronzefill, ASA, T-Glase, Carbon-fibers enhanced filaments, Polycarbonates...

SCREWDRIVER

Wera7441 Adjustable Torque Screwdriver 7441 (1.2 → 3Nm)

05074701001 - saves screws and plastic from deformation. 1.2Nm for Cover Holder, Cover, Wheel M5 screws.

Adjustable Kraftform torque screwdriver with Rapidaptor quick-release chuck
Suitable for bits with 1/4" hex head drive
Distinct signal when pre-set value is reached
Numerical torque value indicator

Torque Range: 1.2 → 3Nm
Accuracy: ±6 %
Drive Shape: Hex
Drive Size: 1/4 in

BIT HOLDERS

Wera899/4/1 S Universal Bit Holder 75mm (05160924001)

05160924001 - 75mm - for motor and near corners screws.

Universal holder for the take-up of bits with 1/4" hex head drive as per DIN ISO 1173-C 6.3. Stainless sleeve for special corrosion protection. The particularly strong retaining ring ensures an optimum fixing of the tool in the holder. The especially strong permanent magnet makes sure that the bits are held absolutely securely. 1/4" hexagon, suitable for holders as per DIN ISO 1173-F 6.3.

Outer Diameter: 10.5mm
Bits: 1/4"
DeWaltImpact Driver Pivoting Hex Bit Holder DT7505-QZ

20° Degree Pivot Mode allows for tight space accessibility
1/4" (6.35mm) Hex Shank

HEX BITS & SOCKETS

WeraWera 840\4 Z Hexagon Bits (50, 89, 152mm)

05059610001 - 4.0mm - 50mm - for Accu 80mm, 85mm and 110mm screws.
05059605001 - 3.0mm - 50mm - for M5 Screws.
05059604001 - 2.5mm - 50mm - for ACME 8mm Lock Collar and Motor Shaft Coupler Screws.
Wera8790 HMA Deep 1/4" Sockets (05004501001)

05004501001 - 5.0mm - 50mm - for TinkerForge M3 10mm hexagon standoffs (optional).

Socket Size: 5mm
Drive Size: 1/4 in
Socket Type: Hexagon
Drive Type: Square
Wera Tools3950 PKL L-key (05022703001)

05022703001 - for few M5 screws.

Hex Head: 3mm
Size: 123 x 21 mm

WIRE STRIPPING AND CUTTING TOOLS

C.K ToolsWire Stripping Pliers T3894

For safe and damage-free stripping of fine, insulated solid wires. Suitable for cutting soft copper wires.

Stripping capacities mm: 0.4, 0.5, 0.6, 0.8, 1.0, 1.3
Stripping capacities AWG: 26, 24, 22, 20, 18, 16
C.K ToolsSide Cutters T3887

Precision side cutters. Suitable for cutting soft copper wires of up to 1.6mmØ / 14AWG.

PETG FILAMENT

I would not recommend to print parts from ABS (shrinkage is too big) or PLA (low heat resistance).


SHLIsopropanol / Isopropyl Alcohol / IPA

For preparing-cleaning heated printer bed... Double-sided Textured PEI Powder-coated Spring Steel Sheet before printing with PETG filament.

For thin parts to stick correctly, you may need to adjust height of first layer perfectly and to reduce "Elephant foot compensation" from default value 0.2mm... to 0.1mm.

Modified settings: PrusaSlicer > Print Settings > 0.20 QUALITY MK3 > Advanced > Slicing...

Isopropanol 99.9% / Isopropyl Alcohol / IPA
Manufacturer Part Number: 1000-ISO-TRIGGER
Child Proof Cap
Natural Trigger spray cap for bottles with a 28mm neck (OFF, Spray, Stream)
1 Litre

PC JohnsonWindex Original Glass Cleaner

NOTE: I didn't test-print parts for this project on Smooth PEI Spring Steel Sheet.

For preparing-cleaning heated printer bed... Spring Steel Sheet with Smooth Double-sided PEI before printing with PETG filament.

Water: Water
Cleaning Agent: 2-Hexoxyethanol, Isopropanolamine, Ammonium Hydroxide
Wetting Agent: Lauryl Dimethyl Amine Oxide, Sodium Dodecylbenzene Sulfonate
Fragrance: Fragrance
Dye: Liquitint® Sky Blue Dye
KleenexUltra Soft Pocket Tissues
For preparing-cleaning heated printer bed.

PRINTING SETTINGS

Printing Settings for MCPP BasicFil or AmazonBasics PETG Filament on PrusaSlicer
... for TEXTURED PEI Powder-coated Spring Steel Sheet.

For BIG parts to stick on TEXTURED PEI Powder-coated Spring Steel Sheet, I increased recommended bed temperature from 60-80°C (for AmazonBasic and MCPP BasicFill PETG filaments) to 85°C (First layer) and 90°C (Other layers). I printed BIG parts in my own Temperature Controlled Enclosure. Temperature inside enclosure was 35°C. E3D V6 HotEnd is rated to 40°C ambient operating temperature. As you approach that temperature, cooling efficiency is reduced, allowing more heat up past the heatbreak. This can cause low temperature filament to soften in the mechanism to cause feed problems.

Modified settings: PrusaSlicer > Filament Settings > Prusament PETG > Filament

• "Extruder: 240°C".
• "Bed: 85°C / 90°C".


Modified settings: PrusaSlicer > Print Settings > 0.20 QUALITY MK3 > Layers and perimeters

• "Ensure vertical shell thickness: disabled" - I had problems with thin 45° hanging angles when it was enabled.
• "Perimeters: 6".
• Seam position: Rear - I printed most of the parts with "Rear" setting selected. It created line at the back of the parts, but front and side surfaces were perfectly smooth.


 

Modified settings: PrusaSlicer > Print Settings > 0.20 QUALITY MK3 > Inflill

• "Fill density: 80%".

Modified settings: PrusaSlicer > Print Settings > 0.20 QUALITY MK3 > Speed

• Reduced printing speeds (10-25-180-400). Slower speeds results in smoother and glossier surfaces without matte areas, reduces printing noise with vibrations... lesser probability for corners of big parts to unstick from heated bed, because of shrinking.
• "Travel: 180" - low speeds (like 25) creates surface blobs after long travel distances.
• "First layer speed: 10" - for better adhesion.

Modified settings: PrusaSlicer > Printer Settings > Original Prusa i3 MK3S > Custom G-code

• I added few lines to G-code to remove filament blob on nozzle right before printing starts and raised intro line to reduce wearing of steel sheet plate surface.

G0 Z50 ; ADDED LINE - NOZZLE BLOB - Z up 50 mm to clean filament blob from nozzle before printing.
G4 S5 ; ADDED LINE - NOZZLE BLOB - Pause 5 seconds to clean the nozzle.
G0 Z-50 ; ADDED LINE - NOZZLE BLOB - Z down 50 mm to initial position.
G0 Z0.5 ; ADDED LINE - INTRO LINE - Z up 0.5 mm for less intro line adhesion to prevent steel sheet plate surface from wearing.
G0 Y-1 ; ADDED LINE - INTRO LINE - Y shift 2 mm intro line default start position to prevent steel sheet plate surface from wearing.

STL FILES

For better quality and safety... I printed majority of parts separately.

To split group and to remove some parts:
1. Open “*.STL” file in PrusaSlicer Edition.
2. Click on [ Split to objects ] button.
3. Select parts one by one, which you don't want to print.
4. Press [ Del ] key on keyboard.

Default seam position: PrusaSlicer ► Print Settings ► Layers and perimeters ► Seam position: [ Rear ]

You can edit STL files with free and open source 3D creation suite Blender.
Import “*.STL” file:
1. Blender 2.8 ► File ► Import ► Stl (.stl).

If imported STL object is not visible:
1. Select imported object in “Scene Collection” list (top-right panel).
2. In “Object Mode“ (top-left drop-down) ► Object ► Set Origin ► Geometry to Origin.

Helpers

Helpers.STL

Metal Dual V Wheel Ball Bearing Helper (1)
M5 10x3mm Aluminum Spacer Helper (1)
M5 10x10x3mm Square Nut Helper B (1)
Metal Dual V Wheel Ball Bearing Helper Pad (1)
10mm Spacer / Tee Nut Helper
Jocys.Com Badge - "PrusaSlicer" settings: [Plater] tab ► Infill ► Bridging angle: 45°

Covers


There are 2 types of covers - with holes and without holes. You can use "Height range Modifier" (0-2mm) in "PrusaSlicer" to add custom ventilation holes on covers without holes.

Infill:

Fill density: [ 40% ... 30% ... 20% ] (0.3mm² ... 0.8mm² ... 2.5mm² holes)
Fill pattern: [ Rectilinear ]

Layers and Perimeters:

Bottom: [ 0 ]
Perimeters: [ 6 ]
Top: [ 0 ]
Cover_and_Cable_Holders.STL

Cover Holder A (16)
Cover Holder B (16)
Cable Holder Helper (1)
Cable Holder W7mm
Cable Holder W6mm (10) - for (Cable Box ► Y1 End cables). This is very tiny part and it will not stick to the sheet if first layer is too small... PrusaSlicer ► Print Settings ► Advanced ► Elephant foot compensation ► 0 mm
Fan_Holder.STL

Fan Holder (5)
Y1_Z1_Fan_Covers.STL

Y1 and Z1 Cover without Holes (4) - add holes with Height Range Modifier
Y1 and Z1 Cover with Ventilation Holes
X1_Fan_Covers.STL

X1 Fan Cover without Holes (1) - add holes with Height Range Modifier
X1 Fan Cover with Ventilation Holes
X2_Fan_Covers.STL

X2 Cover without Holes - add holes with Height Range Modifier
X2 Cover with Ventilation Holes
X2_Cover.STL

X2 Cover (1)
Z1_Chain_Cover.STL

Z1 End Chain Cover (2)
Y2_Cover.STL

Y2 Cover (2) - add holes (optional) with Height Range Modifier
Z2_Cover.STL

Z2 Cover (2)

Cable Box

Cable_Box.STL

Cable Box Holder (1)
Anker USB Hub Holder Left (1)
Anker USB Hub Holder Right (1)
Cable_Box_Connector_Holder.STL

Cable Box 12V Connector Holder (2)
Cable_Box_Cover.STL

Cable Box Cover (1) - "PrusaSlicer" settings: [Plater] tab ► Infill ► Bridging angle: 45°

Motor Spacer and TinkerForge Brick Holder

Motor_Holder.STL

Nema 23 Motor Holder (5)
Brick_Holder.STL

TinkerForge Brick Holder (4)

Wheel Holder and Covers

Wheel_Holder_and_Covers.STL

Wheel Holder (12.5 washer version) (8)
Wheel Holder (M5 Tee Nut version) (10)
Wheel Holder Cover 10 mm (12)
Wheel_Cart_and_Spacer.STL

Wheel Spacer (8)
Wheel Cart (4)
Wheel_Cart_Cover_A.STL

Wheel Cart Cover A (4)
Wheel_Cart_Cover_B.STL

Wheel Cart Cover B (2)

X Axis (On Z Cart)

X_Cart.STL

X Cart (1)
X_Cart_Cover.STL

X Cart Cover (1)
X_Cart_Chain_Holder.STL

X Cart Cable Cover A (1)
X Cart Cable Cover B (1)
X Cart Chain Holder (1)
X_Cart_Plate_A.STL

X Cart Plate A - you can add holes with slicer or 3d program.
X_Cart_Plate_B.STL

X Cart Plate B
X_Cart_Plate_Cover.STL

X Cart Plate Cover
X_Cart_Plate_C.STL

X Cart Plate C

Z Axis (On Y Cart)

X_Z_Chain_Holders.STL

Chain End Z Left (1)
Chain End Z Left Cover (1)
Chain End Z Right (1)
Chain End Z Right Cover (1)
Z_Cart.STL

Z Cart (2)
Z Cart Cover (2)
Z1_Ends.STL

Z1 End Left (1)
Z1 End Right (1)
Z2_End.STL

Z2 End (2)

Y Axis

Y_Chain_Holder.STL

Y Chain Holder (1)
Y_Chain_Holder_Cover.STL

Y Chain Holder Cover (1)
Y_Chain_Holder_Parts.STL

Y Chain Holder Tee Nut Helper (1)
Y Chain Holder Leg (2)
Y_Cart.STL

Y Cart (2)
Y Cart Tee Nut Helper (8)
Y1L_Y2R_End.STL

Y1 Left End / Y2 Right End (2)
Y1R_Y2L_End.STL

Y1 Right End / Y2 Left End (2)

Connectors

Connectors_A.STL

Axis Connector Left (3)
Axis Connector Right (3)
Axis Connector Tee Nut Helper (24)
Axis Connector Front Surface Helper (2)
Connectors_B.STL

Surface Front or Back ⊏180⊐ Connector 20 x 180 mm (4)
Surface Front or Back ⊏160⊐ Connector 20 x 160 mm Corners (4)
Connectors_C.STL

Surface Bottom ⊂187⊐ Connector 20 x 187 mm (2)
Surface Bottom ⊏187⊃ Connector 20 x 187 mm (2)
Surface Bottom ⊏160⊐ Connector 20 x 160 mm (4)

Surface Bottom Tee Nut 20 mm Helper
Surface Bottom Tee Nut 20.6 mm Helper (68) - adjusted for PETG shrinking.

Sensor

Hall_Sensor_Parts.STL

Magnet Holder Helper (1)
Magnet Holder (10)
Magnet Holder Cover (10)

Hall Sensor Holder Cover (10)
Hall Sensor Holder (10) - insert M3 nuts before assembling.
Extrusion_Cable_Covers.STL

X Axis Extrusion Cable Cover 62mm (2)
Z Axis Extrusion Cable Cover 140mm (2)

Chain

Chain_Ends.STL

Chain End Left (3)
Chain End Left Screws (3)

Chain End Right (3)
Chain End Right Screws (3)

Chain End Straight (6)
Chain End Straight Screws (2)
Chain_Links.STL

Inside Connector (156)
Inside Connector with Guide (24)
Chain Split Helper Insert (2)
Chain Split Helper Handle (1)

Outside Rotate 20° 20° / 20° 20° (44)
Outside Rotate 20° 0° / 20° 0° (68)
Outside Fixed 0° / 0° (56)
Outside Fixed 30° / 30° L (1)
Outside Fixed 30° / 30° R (1)
Chain_Cart.STL

For 2 Chain Carts: 8 Mini V bearings, 12 Mini V precision shims.

Wheel Holder (4)
Wheel Axis (8)
Bearing Spacer (4)

Chain Cart Cover (2)
Chain Cart (2)

Wheel Holder Helper A (1)
Wheel Holder Helper Handle (1)
Wheel Holder Helper Insert (2)

Tags



Model origin

The author marked this model as their own original creation. Imported from Thingiverse.

License