Loopkey cover/grip for an XT90s (anti-spark) to power on/off electric skateboards or other ESC controlled applications.
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updated May 6, 2022

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Y'all, or "Yet another loopkey loopkey" (I know, lame lol, but it needed a name). Based off this design by Dani with a few modifications/improvements. The handles extend horizontally instead of vertically, so if the key is too close to a skate deck, it can still be gripped. Additionally, this model limits the XT90s from being pushed in too far, and holds it from being pulled out with little to no wiggle. I would still recommend adding epoxy when inserting the loopkey since the “handles” keeping the connecter from being pulled out are very small and it may work itself loose over time. The holes on each side are for adding a keyring, paracord, or whatever else. 

You should be able to print without supports as there is only one 67 degree overhang that is very small. So far I have only printed this in PETG, but it should work just fine with any material. I have provided the link to the Onshape document below if you would like to copy and make changes. Each operation is labeled so hopefully it is easy to understand, but if you need help feel free to comment. For example, by default the connector sits 1mm out from flush so there are no seating problems, but if you want to change this just edit the clearance variable. The rest of the model will adjust automatically.

I highly recommend pairing this with an XT90E-M panel mount connector. Have fun and ride on!

Onshape Document Link

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