Festool Kapex Zero Clearance Insert

Festool Kapex Zero Clearance Insert for KS60/KSC60 and KS120/KS88.
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updated April 23, 2026

Description

Festool Zero Clearance Insert – Precision cuts with maximum safety!

Print your own Festool Zero Clearance Insert for cleaner cuts, higher precision and maximum safety.

  • Cleaner cuts: Minimizes tear-out and splintering for flawless edges

  • Higher precision: Provides optimal material support right at the blade

  • Improved safety: Prevents offcuts from falling into the blade gap

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Festool Filament*

*availabe in selected countries 

The Festool Zero Clearance Insert is designed for following Saws

  • KS60/KSC60: One Part for big printers; Multipart for smaller printers // Single and Multicolor

  • KS120/KS88: One Part for big printers; Multipart for smaller printers // Single and Multicolor

Printing 

To achieve the best results, follow our recommended printing parameters:

  • Material: PETG

  • Mulit Material Unit: Only for multi colour

  • Layer Height: 0,2mm (but no special requirements)

  • Orientation: On the Bottom

  • Support: Needed

  • Infill: 15% for the outer parts- 95% for the inner parts

  • Dimensions:

    • KS60/KSC60: 381mm x 63mm x 7mm

    • KS120/KS88: 353mm x 49mm x 7mm

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Disclaimer

By downloading, the user declares that the 3D printing data provided will only be used in accordance with the specified printing parameters and at the user's own risk. Festool does not accept any liability for personal injury or damage to property resulting from the use of the provided printing data.

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