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Router Table Plate Leveling Block

A block used to level a precision router table insert and secure it to the table.
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updated April 5, 2022

Description

PDF

I was building a mobile workbench and decided to add a router insert to it.  I wanted a way to level the plate and secure it to the workbench.  The result was this easy to print leveling block.

 

Materials:

PartQty.Source
RouterPlateLevelingBlock43D printed
¼ in.-20 hex nut4https://www.homedepot.com/p/1-4-in-20-Stainless-Steel-Hex-Nut-4-Pack-800051/204274131?MERCH=REC-_-searchViewed-_-NA-_-204274131-_-N
¼ in.-20 x 1½ in. Phillips flat head machine screw8-12https://www.homedepot.com/p/1-4-in-20-x-1-1-2-in-Phillips-Flat-Head-Zinc-Plated-Machine-Screw-4-Pack-804171/204274695
#6 x ½ in. Phillips flat head wood screw8https://www.homedepot.com/p/Everbilt-6-x-1-2-in-Phillips-Flat-Head-Stainless-Steel-Wood-Screw-3-Pack-800758/204275483

 

Assembly:

It took me just under 5 hours to print all 4 parts.  

Once complete, I pressed a nut into each retainer.  I then threaded 2 of ¼ machine screws into the bottom of each plate.  The holes are sized so the machine screws cut a thread in the plastic.

I put the router plate into the opening I cut for it, inserted a machine screw into each corner hole (my router plate came with these), then threaded the them into the nut on each plate.  I made sure the machine screws were vertical before using the 2 wood screws to secure each plate.

 

Print Settings:

Material: PETG

Layer Height: 0.3mm

Nozzle Size: 0.4mm

Infill: 50%, Cubic

Perimeters: 5 (necessary so threaded screw holes remain strong)

 

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