PG42 threaded blind stuffing to close unused PG42-openings in housings.
Adapter for (1-4)xPG9 cable glands for smaller diameter wires.
Unused PG9-openings can be closed with PG9 blind stuffing with PG9-thread.
[1] Thread types:
PG thread (PG42, PG9)
[2] Diameters for openings:
Diameters for PG42 opening:
a) threaded hole: 52.5mm / PG thread
b) drill hole without thread: 54.0mm
Diameters for PG9 opening:
c) threaded hole: 13.9mm / PG thread
d) wire diameter: 8.0mm
[3] Sealing:
An optional TPU-sealing model file is available for PG42.
An optional TPU-sealing model file is available for PG9.
Print
Material: PETG (blind stuffings, nut), TPU 95A (sealing)
Supports: not required
Brim: not required
Serial printing (part by part) for better thread quality.
Materials
1x PG42 adapter (PG42 thread)
[PG42_BlindStuffing_PGthread_to_4xPG9_PGthread_v00.stl]
1x PG42 blindstuffing nut (PG42 thread)
[PG42_Nut_PGthread_v00.stl or
[PG42_Nut_PGthread_v10.stl]
(1-4)x PG9 cable gland (PG9 thread)
[see link]
(3-0)x PG9 blind stuffing
[PG9_BlindStuffing_PGthread_v00.stl]
(3-0)x TPU sealing PG9 (optional)
[PG9_TPU-Sealing_v00.stl]
Assembly
[1] PG9 cable gland pre-assembly
Screw PG9-cable glands (PG9-thread) into the PG9 openings of the adapter.
Close unused PG9-openings with PG9-blind stuffings.
Use optional TPU PG9-sealings if necessary.
[2] PG42-adapter assembly
Place the pre-assembled P42-adapter (blind stuffing) in the PG42 opening and secure it with a PG42 nut.
Optionally place PG42 sealing on the PG42-adapter before assembly.
[3] Cable assembly
Guide cable through PG9 cable gland and fix cable by fastening the corresponding cable gland nut.
Hint:
Apply some silicone grease on the thread, so it can be easily be assembled and disassembled.
(Without grease, the thread tends to wind on and off somewhat “sticky”.)
Links
[PG42 Blind Stuffing] (PG42 nuts, PG42 sealing)
[PG9 Blind Stuffing] (PG9 blind stuffing, PG9 sealing)
[PG9 cable glands] (example)
https://www.amazon.de/dp/B07V9GPP6Z?ref=ppx_yo2ov_dt_b_fed_asin_title&th=1
[silicone grease] (example)
https://www.amazon.de/Liqui-Moly-3312-Silicon-Fett-transparent/dp/B00295DBQE/ref=sr_1_6?__mk_de_DE=%C3%85M%C3%85%C5%BD%C3%95%C3%91&crid=13P9WALTPP1IB&dib=eyJ2IjoiMSJ9.0en-W9socDknrZdX2QHaikS46OxFp0GJ9Qrc9p2bt_sKjnOY9bCpiqjMc6bTJJX2GGAZDBxyFX_vHtAnqCVileu1t4W11bgIF0aXKpUwCqC7DSgRVP-c6xECJn8HhOunDk_-Cz2POIH9U0bXfJyMWd3SdSM6knaFTvhn4Cc4ZFL8VTEusVhIc33B7H1cYgCJuClMYtl4kDc4aJ-qNqe-MWTY77wjShKFiTosBieXkSwQY1eBBUhSie5mSNMvEqX3tAcYhTJKOwUguJYAiHGZQ8TBibkkP7Ef3p1N8mYtmUw.4adOAarD_WA03sc4BXkRMfcwVv9uMV9lrrVtavEWGAs&dib_tag=se&keywords=silikonfett&qid=1765141206&sprefix=silikonfett%2Caps%2C125&sr=8-6
The author marked this model as their own original creation.