Sword Handle

Key Design Features:

• Versatile Balance System: A detachable, threaded pommel contains a cavity for a 1.5-inch counterweight (such as a steel ball bearing). This provides significant mass, offering the user a wide range of balancing options. This versatility allows for:
  • Supporting longer or heavier blades. I just put in a very long blade.
  • Using less weight for a lighter, faster feel.
  • Accommodating different grip positions. The hilt is 2 handed for this reason.
• Precision Blade Slot: The hilt features a slot precisely dimensioned to 6.35mm x 25mm, designed for a custom-cut wood plank. I just bought one that was 0.25 by 1.25 inches, and cut it lengthwise.
• Two integrated, threaded holes allow 1/4"-20 set screws to securely clamp the wood in place, which also helps accommodate significant variations in the blade's thickness and width.
• Ergonomic Textured Grip: The handle features a custom texture to provide a comfortable and secure hold.
• Designed for Manufacturability (DFM): The model was designed with thin, removable support features at its base to improve stability and prevent tipping during the printing of the crossguard's challenging geometry.

Printing and Assembly Tips:

Print orientation should be obvious.

The pommel should be glued together only after you are satisfied with the counterweight you've placed inside. Pre-drill pilot holes in your wood blade before inserting the 1/4"-20 screws to prevent the wood from splitting.

The sacrificial support features should be cut off after printing. A model without these supports is also included for users who are confident in their bed adhesion.

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