Pimoroni Badger 2040W Case

A 3D printed case for Pimoroni's Badger 2040 W e-ink RP2040 with WiFi badge: https://shop.pimoroni.com/products/badger-2040-w

a remix of usedbytes https://www.thingiverse.com/thing:5320100 - compared to his, on mine, the USB port is a USB-mini, and it's on the opposite side from his. You can choose in OpenSCAD which you want.

I bought the stock 2xAAA battery box from Pimoroni, so I give you the option of attaching the battery box to the back with zip ties

You don't need supports for the screw recesses on the front face: In OpenSCAD I've set up a single sacrificial layer between the screw head recess and the shaft recess - just use a sharp wire to remove the membrane blocking the screw shafts in the front face.

These .stls derived from badger_2040_W.scad set up for 2mm screw. badger_2040_W_dia=3.scad makes the screw diameter an editable parameter and defaults it to 3mm. badger_2040_W_dia3.stl was made from it using the default parameters. It's pictured with the 3mm x 8 screws I used.

Use the free, open-source OpenSCAD app on your computer.

You'll need to havebadger_2040.dxf andbadger_2040_W.scad in the same directory.

Choose to have the case's opening for the USB socket on the left or the right when you are looking at the e-ink display

Choose whether you need an opening in the case to feed the power cable through.

Choose whether you need openings in the back to run zip ties through

Print Settings

Printer Brand:

Prusa

Printer:

i3 MK3

Rafts:

No

Supports:

No

Resolution:

0.3mm. Standard 0.4mm nozzle

Infill:

10%

Filament: don't care PLA gray

Notes:

After printing, use an awl or a paper clip to break through the sacrificial layer between the screw heads and the screw shafts.

Post-Printing

About the license

Since this is a remix, it just reuses the license of the mother thing at the time I started this.

Category: Electronics