Customizable 10" Rack Mount for DELL Wyse 5070 Client

🧾 Bill of Materials:

• MAIN PARTS
  • Front panel (1x)
  • Hex panel (2x)
  • Column Support Middle (2x)
  • Column Support End (2x)

• OPTIONAL PARTS
  • additional Extra Column Supports
  • Long Dowel
  • Short Dowel

🖨 Printing Tips and Recommendations:

• Material: PETG, ABS (I used PETG)
• Infill: 20% to 30% | Gyroid
• Perimeters: 4-5 layers (I used 5)
• Solid Layers: 6 layers for Top and Bottom
• Supports: N/A
• Print Orientation: as shown below…

🔧 How to Assemble:

• slide 2 hex panels along the front panel guide rails. This has to be a snug fit.
  👆 TIP: If it is too tight, use a stick to lightly tap multiple times to drive it in. Equally and alternately tap both sides; lightly and patiently.

• slide 4 column support pieces along the hex panel guide rails; 2 pieces for each side. The end pieces has to be a snug fit as well.
  👆 TIP: If it is too tight, use a stick to lightly tap multiple times to drive it in.

• Optional: slide dowels into dowel slots to improve structural strength. You can choose a short dowel or a long dowel.
  ❗WARNING: Short dowel can be hidden inside the slot but may be impossible to remove afterwards.
  👆 TIP: If it is too tight, use a stick to lightly tap multiple times to drive it in.

• Optional: as needed, add extra column supports to strengthen the entire assembly.
  👆 TIP: If it is too tight, use a stick to lightly tap multiple times to drive it in.

⚙ If ever you need to Dismantle:

• hold down the top while tapping the column support with a stick until it slides out

• grab the hex panels up while gently tapping the front panel away until the pieces slide out