I wanted to install some ceiling rails in my VW Transporter T6.1 so designed some models to assist with that (mostly so I can slide my surfboard into it, other model here).
I drilled 4 x 6mm holes in the top of the rails to match the existing holes in the van ceiling. I wanted the bolts to be recessed so also drilled 19mm holes so that the bolts don't protrude above the rail.
I created some spacers (33mm tall) to allow the straight rail to be mounted to the curved ceiling.
Bare cut aluminium doesn't look great so I created some end caps that clip on the end and are easily removable. I also created some 19mm caps for the drill holes.
I used the following hardware:
On printing the end caps: I used Orca Slicer's Tree Slim supports just so that the end clips have a bit of flex in them (see build plate screenshot).
The author marked this model as their own original creation.