2020 extrusion corner gusset / bracket

Simple but strong corner gusset (or bracket) for 2020 extrusions.
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updated March 1, 2025

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Another 2020 part for my project, a few quick iterations and we have a relatively minimal corner gusset print.

  • No supports needed - align the hole ‘teardrop’ shapes pointy-end up
  • 4x 5mm holes for securing t-nuts
  • 26g of filament using the 0.15mm STRUCTURAL Prusaslicer profile and 40% infill
  • Very strong (PLA+) - I probably don't even need butt-joint bolts with these

Enjoy!

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