Fraks Flexarm - Heatset Insert Press

The Fraks Flexarm is a tool-balancing arm designed to keep the attached tool parallel throughout its movement.
142
167
2
2185
updated February 24, 2025

Description

PDF

The Fraks Flexarm is a tool-balancing arm designed to keep the attached tool parallel throughout its movement. It was created to hold soldering irons to install heat set inserts into 3D printed parts.

It has a large working area for its size, and has quick release tool holders that are held in place with magnets.

Thanks to Zack Freedman for making Gridfinity an open source project, I have included Gridfinity storage into the base. You can read more about Gridfinity at https://gridfinity.xyz/

 

What do I need?

 

  • You will also need either pocket screws or a wood working fence clamp to secure the base to your work surface.
     
  • 4 pieces of 1515 extrusion, all cut to the same length and tapped on either end. I have tested this with 200mm and 270mm lengths.
     
  • 10x1x60mm extension springs, these seem to work well for 200-300mm builds. You can adjust the tension rate by moving the spring posts along the 1515 extrusion.
     
  • 10x100mm dowel pin and a 10x14x30mm brass Bushing
     
  • M10 washer, a 25mm diameter is listed, but any diameter and thickness washer will work.
     
  • M5x30 FHCS are recommended, but BHCS are also supported. The springs will touch button heads slightly, but will not affect performance from testing.
     
  • You will need a Soldering iron with a heatset insert adapter. I personally recommend either the Pinecil or TS101 Soldering Irons along with the adapter set from CNC Kitchen.
     

BOM:

Part DescriptionQuantity
1515 Extrusion 200-300mm (All the same length)4
10mm OD x 1mm Wire Gauge x 60mm Long Extension Springs4
10mm x 100mm long Pin1
10mm ID x 14mm OD x 30mm Length Brass Bushing1
10mmx24mm Washer1
M3x8 FHCS16
M3x8 SHCS10
M3x12 BHCS4
M3x20 BHCS4
M5x30 FHCS (Or BHCS)8
M3 Heatset Inserts10
M3 Hex Nuts20
M5 Washers/Shims (10x1)16
6x3 Magnets6
6x2 Magnets (For Gridfinity Base)12
1-1/4 #8 Pocket screws (For screwing base to table)4
Table Saw Fence Clamp (For clamping to table)1

Print Settings

0.2mm layer heights

0.4mm Line Width

4-5 walls

4-5 top and bottom layers

40% infill

ABS and ASA have been tested

 

More info can be found on my github https://github.com/TurtleCrawler/Fraks_Flexarm

Tags



Model origin

The author marked this model as their own original creation.

License