PrusaBeat Headphones / Ultimate DIY Headphones for DJs and Musicians

🎧 DIY 3D-Printed Headphones – High-Performance Sound, Maker-Driven Design! 🔊🛠

It all started with an obsession—headphones. After 25+ years chasing the perfect pair, spending thousands on different models, I finally asked myself: why not design my own? I wanted the best of both worlds—the precision of my Sennheisers and the power of my Beyerdynamic DT 770 Pros—but with a fully customizable, 3D-printable twist.

🔥 The Result? A Revolution in DIY Audio Gear! 🔥
Using Autodesk Fusion, I engineered a fully 3D-printable, snap-together headphone shell—no screws, no heat inserts, no extra tools. Just pure plug-and-play DIY engineering. These headphones are:

✅ Support-Free & Easy to Print – Works on any well-tuned 3D printer.
✅ Affordable Yet High-Quality – $20-$40 in parts, rivaling $200-$400 models.
✅ Completely Customizable – Print in any color, tweak the shape, or swap out drivers for a personalized sound.
✅ Inspired by the Prusa3d Hexagon Filament Spool, the incredible PrusaCaster guitar, and  for @Hercules DJ Controllers

🎵 Perfect for DJs, Producers, & Audio Tinkerers
This design is my entry into the Printables DJ Gear Contest, and it pairs perfectly with @Hercules DJ Controllers and the PrusaCaster guitar. Whether you're mixing beats, producing tracks, or just love great sound, these DIY headphones let you build pro-level gear at a fraction of the cost.

🛒 Parts List (Easily Found on Amazon & AliExpress)
🎧 50mm Headphone Drivers – Hifi Option - High End Option - Premium Option -  Quality Option - Budget Option
🎧 100mm Replacement Ear Pads – Amazon Link - Option 1 - Option 2 - Option 3 
🎧 3.5mm Female Plating Stereo Jack Panel Mount Connector – Amazon Link
🎧 3.5mm Stereo Female to Dual 3.5mm Male Audio Cable – Amazon Link
 

🔧 Wiring Tips
The longest pin on the stereo jack is ground—with the pins facing you:
🔹 Left Channel (1) – Left pin
🔹 Right Channel (2) – Right pin
🔹 Ground (3) – Bottom pin

Easy Soldering for Beginners with little to no soldering experience 

🔧 18ga or 20ga Wiring - 18 Gauge - 20 Gauge
🔧 Soldering Iron or Station - Cheap Soldering Kit - My Soldering Station

I personally use black wire for everything to keep it sleek, but you can color-code it to match your print.

🛠 Easy Assembly – No Extra Tools Needed!
🔹 Snap-fit design ensures a secure build—no glue required, though CA glue can help keep accents in place.
🔹 Ear pad mounts should fit smoothly, but a quick deburring pass can help if needed.
🔹 Modular design means future version with heat press threads & screws for easier driver swaps! AND multiple driver size options

Prints well in PLA and PTEG, but will be more durable and heat-resistant with ASA or ABS.  I used .20mm layer height with about 15% cubic infill and found it works well, but your printer may vary with different slicer settings. The design should be very forgiving to most settings. 

🎨 Join the DIY Audio Revolution!
These aren’t just headphones—they’re a movement. Maker-driven, customizable, and built for serious sound. I’ll be releasing the full design files soon, making it easier to experiment with different drivers, accessories, and materials.

💬 What would you tweak or remix? Let’s build something epic together! 🚀🎶