For playing cards, a card case is a card case is a card case, right? NOT SO! This card case takes a more dramatic approach to revealing your playing cards - check it out.

*** PLEASE READ THE DIRECTIONS BEFORE PRINTING ***

PLEASE NOTE: This case is for a standard deck of bare playing cards only.

Key Features:

Four layers of nested covers that open up like a fan.
The inner box is raised (floats) by the opening action by about 8mm.
Sits upright on the table when fully open.
No supports needed for printing.

Recommendations:

Print using PLA+. PLA works too, but is a little bit more brittle.
Tested on Polymaker PLA+ (Matte Colors).
The parts in this model require careful printing to minimize warpage from part corners lifting off the bed during printing - Use the .3mf file of the models provided for best results - they have painted seams and adhesion helpers that I've used for successful prints.
If you don't use the .3mf file, adhesion helpers are still highly recommended.

*** IMPORTANT TIP FOR A SUCCESSFUL PRINT: DO A TEST PRINT FIRST! ***

This model relies on properly extruded thin walls to close properly. It's important that your printer extrudes your filament correctly. If you are not sure that the extrusion multiplier is well-adjusted per your filament, do a test print of 1 cover first. For example, if the wall thickness of your 1st thru 3rd layer cover walls measure 1.32mm (should be 1.2mm nominal) your printer is over extruding by about 9-10% - so set your extrusion multiplier to 0.90 or 0.91 (instead of 1) and try again. The model can tolerate a little bit of over extrusion (up to 2-3%) but above that, the covers will not close all the way - they will be constantly propped a little bit open in the closed position.

Printing Quantities:

1x of the Inner Case
2x of the 1st Layer Cover
2x of the 2nd Layer Cover
2x of the 3rd Layer Cover
2x of the 4th Layer Outer Cover
1x of the Outer Bottom Case

Assembly Instructions (do not assemble out of sequence!):

1st set of covers: Start with the 4th Layer Outer Cover and >snap< in the 3rd Layer Cover, then the 2nd Layer Cover.
Then lastly, >snap< in the 1st Layer Cover.
At this point, you should be able to open and close the fan out covers (gently) by themselves. This indicates that the hinge points are properly seated with each other.
2nd set of covers: Repeat for the other 4 covers.
See the last GIF in the pics section and follow directions below:
1. Snap the nested covers into the Outer Bottom Case - one set at a time - as shown.
2. Gently - fan out the covers as far as the covers will open without slipping out of their tabs and pockets.
3. Last step (do not do out of sequence): Gently open up the 1st Layer Cover (while fanned out) and tuck the Inner Case inside so that the tab and slots mate on both sides - you typically hear a >click< when they find their place.
Open and close the fan out case a few times to check that the hinges, tabs, and slots are fully seated.
Insert your favorite bare deck of playing cards and enjoy!

NOTE: for the fan out mechanism to work smoothly, you'll need to exercise (open and close) the entire motion up to a few dozen times. After that, it should work very smoothly.

**********

If you add this to your collection and/or download the model, please >click< the LIKE button and give it some STARS!

Remember, you can earn some Prusameters if you post a pic of your make! Plus, it would make my day to see it. ;-D

Happy Printing!

P.S. Please post some constructive feedback if you'd like to see something improved.

Model origin

The author marked this model as their own original creation.

#0198 STAR WARS Fanout Playing Cards Case [ Jedi Order ]

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